LHS Enterprises

 

Mission Statment

To provide our clients with the kind of exceptional service, quality craftsmanship and professional relationship that it takes to compete and excel in the tooling industry.

We understand how critical quality work and on time delivery is, and it is our commitment to make our clients "priority one" by providing them with the best of both.

We are available 7 days a week, 24 hours a day to deliver second to none customer support.

Our day does not end until our clients are satisfied!

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Scope
Itegrity Tool and Mold has been in the business of manufacturing and repairing plastic injection molds since 2000.

Integrity operates out of two locations. The original 15,000 square foot building is located in Windsor, Ontario. We have also recently expanded to include an additional 21,000 square foot facility located in Windsor, Ontario. Housed in these two buildings is a workforce consisting of over 100 employees, including 8 Design and Surfacers as well as 8 Class A Mold Makers.

Among the services that Integrity provides to the automotive and non-automotive industry is the production of Plastic Injection molds, R.I.M and Compression Tooling.

Some of the molds that Integrity has built include unscrewing and inserted molds, collapsible cores, a variety of hot runner manifolds and interchangeable family molds, Fascias, Airdams, Doorpanels, C’Pillars, Cowlscreens, Fanshrouds, Running Boards, Boxtops, Complete Mirror Assemblies, Engine Covers, Breather Boxes, Airducts, Fender Aprons, Spoilers, Chrome Plated Grilles and Reinforcements, Lenses, Lens Housings, Bezels, Appliques and Garnishes, as well as a variety of other interior and black plastic parts. Please see the equipment list and data transfer medias that I have enclosed for your information.

Integrity Tool & Mold Inc. will design and manufacture high tolerance, high production tooling ranging from 200 to 3000 ton press at a competitive price and delivery time.

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Services
Our services include new mold builds, repairs and engineering changes, design and surfacing, machining, spotting, on site troubleshooting and service calls, as well as hot manifold / hydraulic testing and repairs.

Experience is confidence and we are confident that we can exceed your expectations.

We are experienced in many aspects of plastic injection tooling:

- Injection, Compression, R.I.M

- Exterior / Interior

- Overshoot and Insert Molding

- Vibration Weld Tooling / Fixtures

- Heat Seal Tooling / Fixtures

- Automotive, Marine, Consumer Products

At Integrity Tool & Mold, we are confident in building all types of plastic injection tooling. Our highly skilled team of toolmakers, complemented with innovation in design and company wide commitment to quality equals on time delivery of a quality product every time. Our experience ranges from large tonnage automotive exterior components, to medium tonnage interior and under hood assemblies. As well as non-automotive packaging and complex assembly components.

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Products

Resonator

Interior trim

Front Grill (Crome Plated)

Speaker Grill

Front Grill (Crome Plated)

Mud Flaps

Engine Cover

Steering Wheel Overmold

Headlamp Housing

Automotive Lighting- Taillamps, Chimsels

ATV Console

We also offer many

non-automotive products as well

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Equipment
Equipment List for Integrity Outer Dr.

15,000 Sq. Ft. of Manufacturing

Cranes:

(1) Munck 25 Tonne Overhead Crane

(1) Munck 30/15 Tonne Overhead Crane

(1) Canadian Crane 20 Tonne Overhead Crane
(1) 1/4 Ton J.B. Crane

CNC Machining Centers:

(1) 2004 Makino S56 High Speed Vertical
Machining Center
Fanuc 18i Control
20,000 RPM Spindle Cat 40
4,400 lbs Capacity
Travel:
X= 35”
Y= 19”
Z= 17”

(1) 1986 Parpas BF 130 CNC
Fidia M1 Control
Cat 50 3,000 Rpm
Additional High Speed Spindle 40,000 RPM
40,000 lbs Capacity
Travel:
X= 105.0"
Y= 52.0"
Z= 48.0"

(1) 1993 FPT LEM 935 CNC
Fidia M1 Control
Cat 50 2,500 RPM
Compound Rotary Head
10,000 lbs Capacity
Travel:
X= 98.0"
Y= 47.0"
Z= 39.0"

(1) 1997 Fidia Digit 218
HSK 40 30,000RPM
Heidenhein 426 Control
5/8” DIA. Max
Fixed Table
Travel:
X= 77”
Y= 39”
Z= 28”

(1) Kuraki KBT-13 CNC Boring Mill
Fanuc 0 Control
5” Spindle 2,000 RPM 5
NMTB 50 40,000 lbs Capacity
Travel:
X= 120.0"
Y= 80.0"
Z= 27.0" Spindle Travel
W= 51.0” Column Travel
(1) Mori Seiki – High Speed Machining Center
MDSI Touch Screen Control
S6000 RPM 2,000lbs Capacity
Cat 40
Carbon And Components
Travel:
X= 24.0"
Y= 16.0"
Z= 20.0"
 
(1) Toshiba Shibaura CNC Boring Mill
Heidenhein 426 Control
10,000lbs Capacity
Cat 50 2,500 RPM
Rotary Table
Travel:
X= 70.0”
Y= 40.0”
Z= 40.0”
(1) Taurus CNC Gundrill
Fanuc 0 Control
Travel:
X= 98.0”
Y= 40.0”
Z= 70.0"

(1) 24” x 14” Magnetic Table
(1) Haimer Power Clamp Heat Shrink Machine with Cooler
(1) Big Shepherd 4:1 Speed Head
(1) Pibomulti 5:1 Speed Head


EDM Department:


(1) EDM Solutions Saturn CNC EDM
Heidenhain 416 Control
Work Pan Size: 100” x 60” x 28”
Travel:
X= 80”
Y= 40”
X= 30”

(1) Zermac Mode X-52
Tank Size: 87” x 44” x 28”
Travel:
X= 52”
Y= 28”
Z= 18”

(1) Megatron AZ 200
Megatron Joemars Controller
Travel:
X= 70”
Y= 33”
Z= 21”
Tank Size = 57” x 100” x 24"
Table to Head = 54”

(1) Megatron AZ 150
Megatron Joemars Controller
Travel:
X= 59”
Y= 27”
Z= 21.750”
Tank Size = 47” x 82” x 22”
Table to Head = 40”

 

 

Carbon Cutting Machine Centers with Ventilation:


(1) 2005 YCM XV 560A
Cat 40- 10,000 RPM
Tool Changer
X= 22” Y= 15” Z= 24”

(1) 2004 Feeler FV800 APC
Pallet Changer
Cat 40- 10,000 RPM
X= 30” Y= 17” Z= 20”

(1) 2006 Roders
Roders Control
20 x 40 Table
40,000 RPM Spindle

(1) 2007 Roders
Roders Control
20 x 40 Table
40,000 RPM Spindle


System 3-R Tooling
Air Lock Chucks
On floor electrode surfacing and cutter path

 

Shop Floor Equipment:


- 84 Ton Spotting Press
Capacity = 42.0" x 50" x 52" Mold Height
200 Ton Spotting Press
Approx. 54” x 74” Tie Bars 96” Daylight


-Radial Drill

-Portable Hydraulic Power Pac

-Fast Heat Manifold Heating System with I.T.C 12 Zone Controller

-Surface Grinders, Bridge-ports, Lathe

-Canox Tig Welding Machines

On Floor Programming:

-(6) Lemoine CAD/CAM Stations

-Tebis CAD/CAM Station

-(3) DNC Stations

Engineering / Data Management:

-Data Transfer via E-mail / F.T.P.

-Data Conversion

-Reverse Engineering

-Structured Data Management/ Tracking

Trucks:

-2001 F550 Flat Bed

10,000 Pound Capacity

-2003 Sterling Tandem Axle Flat Bed

50,000 Pound Capacity

 
Equipment List for Integrity Del Duca Dr.


21,000 Sq. Ft. of Manufacturing

Cranes:

(1) Kone 15 Tonne Overhead Crane
(1) SWL 20/10 Tonne Overhead Crane
(1) Canadian Crane 40 Tonne Overhead Crane
(1) Canadian Crane 20 Tonne Overhead Crane

 
CNC Machining Centers:

(1) 2006 Promac Zephyr VT 3.0
5 Axis Machining Center
HSK 63A 5Axes Finishing Spindle 20,000 RPM
HSK 100 Straight (Roughing) Spindle 10,000 RPM
Dual Station Heidenhein 530 Control
13,000 lbs Capacity
Table 118” x 54”
Travel:
X= 118"
Y= 78”
Z= 47"

(1) 2006 Promac Zephyr VT 2.0
5 Axis Machining Center
HSK 63A- 20,000 RPM
Table 78” x 47”
Heidenhein 530 Control
6,600 lbs Capacity
Travel:
X= 78”
Y= 63”
Z= 31”

(1) 2005 Promac Zephyr VTR 1.2
5 Axes Machining Center
HSK 63A- 20,000 rpm
Table 32” x 31”
Heidenhein 530 Control
40” x 19” Magnetic Table
4,400lbs Capacity
Travel:
X= 67”
Y= 39"
Z= 27”

(1) 2007 Promac Zephyr VTR 1.2
5 Axes Machining Center
HSK 63A- 20,000 rpm
Table 32” x 31”
Heidenhein 530 Control
40” x 19” Magnetic Table
4,400lbs Capacity
Travel:
X= 67”
Y= 39"
Z= 27”

(1) Takumi (V32)
Mitsubishi Control
5,000 RPM
10,000 lbs Capacity
Travel:
X= 126”
Y= 42”Z= 29.6”

 

 

(1) Takumi (V22)
Mitsubishi Control
6,000 RPM6,600 lbs Capacity
Travel:
X= 86.6”
Y= 42”
Z= 29.4”

(1) Takumi (V18)
Mitsubishi Control
6,000 RPM
4,800 lbs Capacity
Travel:
X= 70.750”
Y= 33.475”
Z= 29.5”

(1) Takumi V10 (CNC)
Mitsubishi Controller
12000 RPM
Travel:
X= 39”
Y= 42”
Z= 22”
Table:
X= 21”
Y= 20”

(1) Secum 500CNC Boring Mill with Rotary Table
Funuc 16M Control
3,000 RPM
35,000lbs Capacity
Travel:
X= 118”
Y= 78”
Z= 31.5” Spindle
W= 59” Column

Shop Floor Equipment:
- Spotting Press
Capacity = 76” x 60” Tie Bars 31”
Weight Capacity = 200 Tonne


-Radial Drill

-Bridge-Ports, Lathe

-Hobart Welder

On Floor Programming:

-(6) Lemoine CAD/CAM Stations

-(3) Power Mill

-(3) DNC Station

-(3) Tebis CAD/CAM Station

Engineering / Data Management:

-2D/3D Design and Surfacing

-Kubotek, Cadkey, Fastsurf, Cimatron, XMD

-Data Transfer via E-mail / F.T.P.

-Data Conversion

-Reverse Engineering

-Part Design

-42" Plotter

-Structured Data Management / Tracking

Trucks:

-1998 GMC Flat Bed

6,500 Pound Capacity

-1998 MACK

34,000 Pound Capacity

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                  for all your manufacturing needs...

Larry H. Stieler, CD

2916 County Rd. 31 RR 1, Ruscom, ON N0R 1R0

telephone/fax: 519-975-0216 cell: 519-971-2136  

   http://www.lhsenterprises.com

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